Two servo-driven AS/RS buffers with 360 PLC-managed positions feed a robotic heat treat line around the clock, lights out.
A FANUC palletizing robot inspects cylinder heads at four points, sorts them by model and stacks 30 per bin with zero operators.
13 AMR docking stations brought to Category 3: safety PLC, light curtains and non-contact switches confirm the AMR is docked before transfer.
Scan the 2D code, pick the face, zone and defect: every NG casting is logged to SQL in 10 seconds, tied to its serial number.
A FANUC 165F robot loads and unloads a deburr machine between gate cut and heat treat, with barcode traceability and layered safety.
A full mechanical, hydraulic, cooling and controls rebuild of 26 worn low-pressure casting machines saved the customer over $1M.
UL 508A stainless pump control panel with generator transfer, battery-backed alarms and intrinsically safe float inputs for a USACE lagoon.
Two light-probe stations check 24 internal paths in every casting, flagging blocked cavities and ports before the part moves on.
Andon screens on 75+ TVs show cycle times, counts, efficiency, tool changes, faults and supervisor calls from 500+ PLCs.
Six contact sensors working in three pairs take 12 thickness readings on every titanium sheet, mark rejects and log each result.