A hands-on pneumatic inspection device upgraded to Category 3: safety PLC, two-hand touch control, load-holding air valves and guarding.
Custom panel, VFDs and PLC logic run 13 vibratory conveyors and a vibratory crusher as one interlocked sand line, 24/7 unattended.
A custom air blow-off fires four sequenced, high-volume circuits into specific casting passages to clear sand and debris every 27 seconds.
Custom infeed and outfeed conveyors feed a heat treat cell two blocks at a time, splitting one lane into two and tracing every part.
One system, two conveyors: castings move from finishing into heat treat around the clock with no operator and 99% efficiency.
A low-torque carriage rides an overhead beam from gate cut to deburr, protecting team members and leaving the aisle clear.
Custom 6-zone MDR conveyor with stainless rails, adjustable guides and an integrated printed label applicator, built in 30 days.
Two infeed lines sort product at high speed into six lanes, and buffer towers keep the line moving when downstream work pauses.
Three packaging lines rebuilt in place from slipping band-driven live roller to zoned 24 VDC MDR, now at 99.5% efficiency.
A half-finished grain elevator integration, assessed, documented, rewired and reprogrammed into nine one-touch bin-loading routes.